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Tips for Setting Laser Hardening Conditions

Tips for Setting Laser Hardening Conditions

Introducing differences based on the state of work! Explaining tips for setting conditions for laser hardening!

This document is a technical report that discusses tips for setting laser hardening conditions. Typical parameters for laser hardening include laser output, travel speed, spot diameter, and irradiation angle. It explains how variations in each of these parameters affect the quality of heat treatment. Additionally, it notes that factors influencing heat treatment quality are not limited to the equipment and laser side, but also include the surface condition of the workpiece and its thickness. By understanding these fundamental aspects, insights into setting laser hardening conditions can be gained. We encourage you to read it. [Contents] ■ Introduction ■ Relationship between laser parameters and heat treatment quality ■ Differences based on the condition of the workpiece ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Laser Hardening Case Studies Vol. 01-10

Laser Hardening Case Studies Vol. 01-10

A collection of laser hardening case studies addressing various projects with top-class domestic facilities.

We will introduce examples of laser hardening that prevents distortion and cracking, making it possible to harden precision parts and complex-shaped components. 【Example Lineup】 ■ M1 Gear One Tooth One Shot Laser Hardening ■ Eyebrow Type Piston A Laser Hardening ■ Fan-Shaped Plate Laser Hardening ■ 100mm Width Laser Hardening ■ M1.5 Small Gear Tooth Surface Movement Laser Hardening ■ High-Frequency Hardened Shaft Key Groove Bottom Surface Laser Hardening ■ Roller Sliding Surface Laser Hardening ■ Small Punching Die Laser Hardening ■ Thin-Walled Roller Laser Hardening ■ Scroll Cam Laser Hardening

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Eyebrow-shaped piston A laser hardening case study

Eyebrow-shaped piston A laser hardening case study

There is a secret method for laser hardening in the R section!

【Conventional Issues】 - Coils are required for both the R part and the flat part, resulting in unnecessary time and costs. - Distortion after heat treatment leads to longer processing times even in post-processing. 【Benefits of Laser Hardening】 - No coils are needed for hardening, allowing for simultaneous reduction in lead time and costs. - Low-distortion hardening enables a reduction in post-processing steps. 【Specifications】 Dimensions: L1007×W310×T157 Material: S35C Depth: 0.5–1.0mm Hardness: HRC40 or higher

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M1.5 Small Gear Surface Movement Laser Hardening Case Study

M1.5 Small Gear Surface Movement Laser Hardening Case Study

Minimize distortion and maintain precision with localized laser hardening!

【Conventional Concerns】 There is a worry about distortion when wanting to case-harden the gear (finished product) from the catalog. There is also a concern that high-frequency hardening may result in the tooth's precision falling outside of JIS standards. 【Advantages of Laser Hardening】 Since only the tooth surface is locally hardened, it can minimize distortion after heat treatment. The precision of the teeth after heat treatment can also be kept within JIS standards. 【Specifications】 Material: S45C Depth: 0.3–0.5mm Hardness: HRC50–60

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Differences in laser hardening properties due to material variations.

Differences in laser hardening properties due to material variations.

This is an experiment on "hardness" and "depth" based on material!

[Experimental Method] In a laser hardening process with a width of 100mm, we investigated the differences that appear when S50C and SCM440 are hardened under the same conditions. Laser hardening was performed on a workpiece measuring 250mm × 150mm × 20mm under the same conditions, and after cutting the central part, the depth of the hardened layer was examined.

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Ring gear laser hardening case study

Ring gear laser hardening case study

Laser hardening can achieve low cost and shortened construction time with reduced distortion!

【Conventional Issues】 With conventional high-frequency hardening, while the heat treatment cost is reduced, the thermal impact becomes significant, causing distortion in the inner diameter, which necessitates secondary processing (finishing). 【Advantages of Laser Hardening】 With laser hardening, the heat treatment cost has become “one-shot hardening < laser hardening,” and since secondary processing of the inner diameter can be reduced, the overall cost is lower and the project timeline is shortened with laser hardening. 【Specifications】 Dimensions: φ596×22W×M4×147T Material: S45C Depth: 0.5mm Hardness: HRC57 or higher

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Case of laser hardening of keyway for small-diameter ball screws.

Case of laser hardening of keyway for small-diameter ball screws.

Ideal hardening that only hardens the key groove area with laser hardening!

【Conventional Issues】 In conventional heat treatment methods, there was no means to locally harden a small-diameter (φ8) and thin-walled key groove without affecting the threaded section. *If the threaded section is hardened, there is a high risk of cracking. 【Benefits of Laser Hardening】 Laser hardening achieves ideal hardening by minimizing thermal impact on other areas and hardening only the key groove section. (Moving hardening) 【Specifications】 Material: SCM445 Depth: 0.5mm UP Hardness: HRC60

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Case study of laser hardening on knurled surfaces.

Case study of laser hardening on knurled surfaces.

You can perform laser hardening on jagged surfaces too!

【Conventional Issues】 I wanted to harden only the tip of the knurl, but with high-frequency hardening, the entire surface becomes hardened, causing overall distortion. Additionally, due to processing considerations, areas with thinner wall thickness are at risk of melting due to edge effects. 【Advantages of Laser Hardening】 By hardening only the tip that comes into contact with the counterpart, distortion caused by heat treatment was minimized. Furthermore, with laser hardening, distortion correction hardening can be performed on the backside, further reducing distortion. 【Specifications】 Material: S45C Hardness: HRC 55-57 Depth: 0.5-0.8 mm

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Case study of laser hardening of convex end surfaces.

Case study of laser hardening of convex end surfaces.

We will harden only the small protrusions with laser hardening!

【Conventional Issues】 With high-frequency hardening, it is difficult to harden only the edge surface of the protruding part without affecting other areas with heat. The heat influence on other parts can lead to distortion, making post-processing likely necessary. 【Advantages of Laser Hardening】 With laser hardening, it is possible to precisely target and harden only the edge surface of the protruding part. Since there was almost no heat influence on unnecessary areas, there were no issues with distortion after heat treatment. 【Specifications】 Material: S45C Hardness: HRC 45 or higher Depth: 0.7mm

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Laser Hardening Case Collection <Presented as a set of 4>

Laser Hardening Case Collection <Presented as a set of 4>

Equipped with comprehensive facilities, capable of handling a wide variety of projects. Numerous examples of problem-solving are showcased.

Currently, we are presenting a collection of four volumes titled "Laser Hardening Case Studies," created based on examples of problem-solving we have handled so far. Our company utilizes extensive know-how and equipment related to laser hardening to support solutions for issues concerning heat treatment, such as distortion and cracking. We are equipped to handle various projects, including hardening of precision parts and complex-shaped components, covering everything from small-batch production to mass production and prototype development. 【Contents of the Case Studies (10 cases included in each volume)】 ■ Vol.01–10: M1 gear single tooth laser hardening, eyebrow piston A laser hardening, etc. ■ Vol.11–20: Complex-shaped block laser hardening, rotating shaft laser hardening, etc. ■ Vol.21–30: Ring V-groove laser hardening, cutter cam laser hardening, etc. ■ Vol.31–40: Chuck raw jaw laser hardening, large taper roll laser hardening, etc. *You can view detailed content immediately via "PDF Download." Please feel free to contact us with any inquiries regarding our technologies.

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Case study of laser hardening of rail with small diameter holes.

Case study of laser hardening of rail with small diameter holes.

Avoid the risk of cracking during grilling in thin meat sections with laser hardening!

【Conventional Issues】 In high-frequency hardening, there is a high risk of cracking in the areas directly beneath the hardened surface (thin sections). Additionally, the thin sections may become overly hardened, increasing the likelihood of cracks during distortion correction. 【Advantages of Laser Hardening】 With laser hardening, it is possible to achieve a hardening depth of 0.6mm, which allows for the avoidance of cracking risks even in thin sections. Furthermore, since the hole areas do not become overly hardened, distortion correction becomes easier. 【Specifications】 Dimensions: 32w × 318L × 9t Material: S45C Hardness: HRC58 Depth: 0.6mm

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Case study of thin-walled hollow bolt spiral laser hardening

Case study of thin-walled hollow bolt spiral laser hardening

Do you know about the laser hardening method called "spiral hardening"?

【Conventional Issues】 Due to the thin thickness of approximately 6mm in the hardening area, there are concerns about deformation after heat treatment with high-frequency hardening. Additionally, the threaded section at the tip of the shaft should not be hardened, but hardening is desired up to the vicinity of the threaded area. 【Benefits of Laser Hardening】 By performing hardening in a spiral pattern, it is possible to disperse the stresses caused by hardening and reduce deformation after heat treatment. Furthermore, the hardened areas bulge a few micrometers above the work surface, exhibiting effects similar to full hardening in terms of wear resistance due to surface contact. 【Specifications】 Material: SCM435 Hardness: HRC50 Depth: 0.4mm

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Large Tapered Roll Laser Hardening Case Study

Large Tapered Roll Laser Hardening Case Study

Solve the weaknesses of high-frequency hardening with laser hardening!

【Conventional Issues】 In high-frequency hardening, the difference between the maximum and minimum diameters of the tapered section is large, resulting in a variation in the distance from the coil to the workpiece, making it difficult to heat and cool evenly. This leads to variability in hardness and hardening depth. 【Advantages of Laser Hardening】 In laser hardening, a constant focal distance is maintained through robot teaching, allowing for uniform heating of the heated area. Additionally, since laser hardening does not require cooling water (self-cooling), the hardness and hardening depth can be kept consistent. 【Specifications】 Dimensions: Φ235×L2151 Material: SCM440 Hardness: HRC60 Depth: 0.7mm

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Case study of small holder laser hardening

Case study of small holder laser hardening

If it's laser hardening, we can accommodate short delivery times without "coils"!

【Conventional Issues】 I want to partially harden the R surface of the holder. Additionally, I would like the processing to be done in the shortest possible time. However, due to the need for coils in high-frequency hardening, it is difficult to accommodate short lead times, and there is a risk of cracking near the holes. 【Advantages of Laser Hardening】 With laser hardening, there is no need to manufacture coils, allowing processing to begin immediately after the workpiece arrives. Furthermore, because the hardened layer is shallow, hardening can be performed without the risk of cracking in thin sections or near holes. 【Specifications】 Dimensions: L60×H30×T18 Material: S45C Hardness: HRC58 Depth: 0.5mm

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M2 Rack Gear Laser Hardening Case Study

M2 Rack Gear Laser Hardening Case Study

Easily distorted gears are solved with laser hardening!

【Conventional Issues】 When hardening is performed using high-frequency hardening, it is not possible to harden just one tooth, and the base of the tooth becomes hardened. As a result, cracks occur at the hardened base of the tooth during distortion correction. 【Benefits of Laser Hardening】 With laser hardening, it is possible to target only the surface of the tooth for hardening, which can reduce distortion after heat treatment. Additionally, since the base of the tooth does not harden, cracks at the base can be avoided during distortion correction. 【Specifications】 Dimensions: L1330×H13×T114 Material: SCM440 Hardness: HRC60 Depth: 0.3mm

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Case of laser hardening of spiral bevel gear tooth surfaces.

Case of laser hardening of spiral bevel gear tooth surfaces.

Complex shapes are the specialty of laser hardening!

【Conventional Issues】 When performing high-frequency hardening, a dedicated coil tailored to the shape of the tooth is required. However, it is not feasible to incur the cost of creating an expensive dedicated coil for a single item that only flows a few pieces per year. 【Advantages of Laser Hardening】 With laser hardening, heating can occur as long as the laser beam is focused on the desired area, eliminating the need for the dedicated coil that is essential in high-frequency hardening. Additionally, there is less deformation after heat treatment, and hardening can be performed only on the necessary parts. 【Specifications】 Dimensions: Φ336×T190 Material: SCM435 Hardness: HRC57 Depth: 0.5mm

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Thin Meat Plate Cam Laser Hardening Case Study

Thin Meat Plate Cam Laser Hardening Case Study

Even with thin workpieces, laser hardening is fine!

【Conventional Problems】 In high-frequency hardening, when heating the cam section, unnecessary parts of the workpiece are also affected by heat, resulting in significant deformation after heat treatment, making it unusable as a component. 【Benefits of Laser Hardening】 With laser hardening, it is possible to heat only the sliding surface of the cam, resulting in extremely small deformation after heat treatment, which can lead to reduced processing time and steps in subsequent processes. 【Specifications】 Dimensions: Φ247×Φ237×T10 Material: SUJ2 Hardness: HRC63 Depth: 0.5mm

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Case study of φ600 mold inner diameter laser hardening

Case study of φ600 mold inner diameter laser hardening

Laser hardening is a processing method that has minimal distortion even when split in half!

【Conventional Issues】 Due to the fact that the mold is ultimately split in half, there was a possibility of significant distortion occurring when splitting it after high-frequency hardening. Therefore, a heat treatment method with minimal distortion was necessary. 【Advantages of Laser Hardening】 In laser hardening, hardening is performed in a striped pattern with a hardened width of about 25mm, which divides the hardened areas into individual lines, allowing the stresses from hardening to be distributed overall and reducing distortion. 【Specifications】 Dimensions: L1030×H800×T550 Material: SCM440 Hardness: HRC60 Depth: 1.0mm

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Case study of high-frequency hardening of intermediate joints.

Case study of high-frequency hardening of intermediate joints.

It is a combined heat treatment of high frequency and laser!

【Conventional Issues】 More than 90% of the areas that require hardening have chosen high-frequency quenching, but a soft zone of about 10mm inevitably occurs at joints like R. Leaving the soft zone as is may affect the product's lifespan. 【Response from Fuji High Frequency】 The area where the soft zone of about 10mm occurred was hardened using laser quenching. As a result, the risk of quality defects due to the influence of the soft zone in this product has been improved. 【Specifications】 Dimensions: φ540×1960 Material: SCMN439 Hardness: Hs60 Depth: 1.8mm

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Laser hardening of the hole section of the stop plate - case study

Laser hardening of the hole section of the stop plate - case study

Reduces distortion after heat treatment with laser hardening!

【Conventional Issues】 I want to harden only the groove on the outer circumference, but with conventional heat treatment, it is difficult to harden only the necessary parts, so I had no choice but to perform a full hardening. In that case, the distortion after heat treatment was significant, which was very problematic. 【Advantages of Laser Hardening】 Since it is possible to target only the areas that need to be hardened, unnecessary heat-affected zones can be eliminated, and the distortion after heat treatment can be minimized. 【Specifications】 Dimensions: Φ247×Φ237×T10 Material: SCM440 Hardness: HRC60 Depth: 0.7mm

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Case Studies on Laser Hardening Solutions (2023) Technical Seminar Materials

Case Studies on Laser Hardening Solutions (2023) Technical Seminar Materials

For those who want to solve issues such as distortion problems in heat treatment with laser hardening.

This document is the PowerPoint material for a technical seminar hosted by our company. 【Seminar Title】 Laser Hardening Technology Seminar, 3rd Session: "Case Studies on Solving Laser Hardening Challenges" 【Content】 We will explain specific case studies on how challenges in laser hardening were addressed, detailing the points of difficulty encountered in previous heat treatments and how these were resolved through laser hardening. This seminar will be beneficial for those currently facing issues with heat treatment. 1. Company Introduction 2. Case Studies on Problem Solving 3. Conclusion 【Recommended for!】 - Those who want to learn more about the applications of laser hardening - Those who wish to study the benefits of laser hardening through case examples

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Tips for Laser Hardening Conditions (2023) Technical Seminar Materials

Tips for Laser Hardening Conditions (2023) Technical Seminar Materials

What are the important factors for determining the conditions of laser hardening? I will tell you.

This document is the PowerPoint material for a technical seminar hosted by our company. 【Seminar Title】 Laser Hardening Technology Seminar No. 4: "Tips for Setting Laser Hardening Conditions" 【Content】 In laser hardening, factors such as output and speed are related to the quality of hardening. We will explain how output and speed are connected to quality factors. This seminar is aimed at those who are looking to start utilizing laser hardening. 1. Company Introduction 2. Relationship between Parameters and Quality 3. Influence of Irradiation Angle 4. Influence of Surface Condition 5. Influence of Plate Thickness 6. Summary 【Recommended for!】 - Those who want to learn about methods for setting laser hardening conditions - Those who want to obtain technical information on laser hardening

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2023 Seminar Materials on Things That Cannot Be Done with Laser Hardening and Trouble Case Examples

2023 Seminar Materials on Things That Cannot Be Done with Laser Hardening and Trouble Case Examples

I will report honestly about the failure I experienced with laser hardening!

This document is the PowerPoint presentation for a technical seminar hosted by our company. 【Seminar Title】 Laser Hardening Technology Seminar No. 5: "What Cannot Be Done with Laser Hardening and Trouble Cases" 【Content】 It is often mistakenly believed that laser hardening can do anything. We will honestly explain the limitations due to geometric constraints and past trouble cases that have occurred. I believe this will be an interesting technical seminar for those who have some doubts about laser hardening. 1. Company Introduction 2. What Cannot Be Done with Laser Hardening 3. Laser Hardening Trouble Cases 4. Conclusion 【Recommended for the Following People!】 - Those who want to know about troubles related to laser hardening - Those who want to have a general understanding of the capabilities of laser hardening

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Frequently Asked Questions about Laser Hardening (2023) Technical Seminar Materials

Frequently Asked Questions about Laser Hardening (2023) Technical Seminar Materials

The most popular seminar! We will provide detailed answers to frequently asked questions about laser hardening!

This document is the PowerPoint material for a technical seminar hosted by our company. 【Seminar Title】 Laser Hardening Technology Seminar No. 8: "Frequently Asked Questions about Laser Hardening" 【Content】 So far, we have had discussions about laser hardening with various customers. From those discussions, we have picked out several frequently asked questions and will provide a brief explanation. This seminar will be useful for anyone who has questions about laser hardening. 1. Company Introduction 2. Common Q&A about Laser Hardening 3. Summary 【Recommended for!】 - Those who want to know a bit more about the niche aspects of laser hardening - Those who want to learn about common questions regarding laser hardening

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Introduction to Sino-Japanese Craft Technology: "Semiconductor Laser Hardening Surface Modification Technology"

Introduction to Sino-Japanese Craft Technology: "Semiconductor Laser Hardening Surface Modification Technology"

With our unique technology, the range of hardening is greatly expanded.

The principle of laser hardening involves irradiating the surface of steel components with laser light, resulting in rapid heating and self-cooling through heat conduction into the interior, transforming the surface into a martensitic structure and hardening it. 【Features】 - 3D control allows for pinpoint hardening - Partial hardening is possible for precision parts and complex shapes - Minimal thermal impact, reducing thermal distortion to a minimum - Hardening after finishing processes is possible, shortening processing time For more details, please contact us or download the catalog.

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Surface modification technology "Laser Hardening"

Surface modification technology "Laser Hardening"

By significantly suppressing the occurrence of distortions, it is possible to shorten lead times and reduce costs.

"Laser hardening" is a new hardening technology that enables the modification of the surface layer of metal materials and localized modification, which was previously difficult to achieve. Laser light is irradiated onto the surface of the metal material, rapidly heating a thin layer of the surface. Once the laser light is no longer applied, the metal material cools rapidly due to heat diffusion and conduction into the interior. This self-cooling process forms a locally hard structure on the surface layer. 【Features】 - It is possible to improve wear resistance and extend lifespan by forming ultra-fine white martensite. - Compared to conventional heat treatment, it consumes less energy and does not require cooling oils, making it an environmentally friendly heat treatment technology. - High-precision processing using robots allows for localized hardening of complex-shaped precision parts. *For more details, please download the PDF or contact us.

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Case Studies on Solving Laser Hardening Issues

Case Studies on Solving Laser Hardening Issues

Explaining with points! Introducing our initiatives based on actual case studies of problem-solving that have occurred.

This document is a collection of case studies summarizing solutions to challenges in laser hardening. It explains how issues that were problematic with conventional heat treatment were resolved through laser hardening, highlighting key points. Based on actual examples of problem-solving, such as "high-frequency hardening of the inner diameter" and "soft zone filling with laser," we will introduce our efforts. We invite you to read it. 【Contents】 ■Introduction ■Case Studies of Problem Solving (1) to (5) ■Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Cam machining examples

Cam machining examples

We would like to introduce our company's "cam" processing examples.

【Laser Hardening Case Lineup】 ■ Scroll Cam Laser Hardening ■ Cutter Cam Laser Hardening ■ Thin Plate Cam Laser Hardening

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M1 Gear One Tooth One Shot Laser Hardening Case Study

M1 Gear One Tooth One Shot Laser Hardening Case Study

We carefully handle each small "tooth" one by one!

【Conventional Issues】 - Due to the thin wall (thickness: 6mm), the entire workpiece becomes distorted at high frequencies and is unusable. - Because the module is small (M1), it was not possible to suppress distortion with single tooth hardening. 【Advantages of Laser Hardening】 - Localized heating and cooling allows for low-distortion hardening even for thin-walled products. - The ability to precisely target the required hardening area enables single tooth hardening for M1. 【Specifications】 Material: S45C Depth: At least two-thirds of the tooth height Hardness: HRC 55 or higher

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Introduction to Laser Hardening Technology

Introduction to Laser Hardening Technology

With top-class facilities in the country, we can handle various projects. For "laser hardening," leave it to us!

The laser hardening business started in December 2008. This technology can significantly contribute to reducing the biggest challenge in heat treatment processing, known as "heat treatment distortion." Our engineers respond meticulously to a wide range of needs, from small-batch, diverse products to mass-produced items and prototype developments, ensuring customer satisfaction. 【Laser Hardening System】 - Number of units: 6 units (1Kw to 12Kw) - Supported sizes: Up to 3,000kg, up to φ3,000, up to L5,000mm - Supported lots: From 1 to 100,000 pieces per month

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